Title: Curve-guided 5-axis CNC flank milling of free-form surfaces using custom-shaped tools
Authors: Rajain, Kanika
Sliusarenko, Oleksii
Bizzarri, Michal
Barton, Michael
Citation: RAJAIN, K. SLIUSARENKO, O. BIZZARRI, M. BARTON, M. Curve-guided 5-axis CNC flank milling of free-form surfaces using custom-shaped tools. Computer Aided Geometric Design, 2022, roč. 94, č. March, s. nestránkováno. ISSN: 0167-8396
Issue Date: 2022
Publisher: Elsevier
Document type: článek
article
URI: 2-s2.0-85127161249
http://hdl.handle.net/11025/51650
ISSN: 0167-8396
Keywords in different language: 5-Axis CNC machining;Custom-shaped tools;Finishing operations;Tangential movability;Free-form shape manufacturing;Tool path-planning
Abstract in different language: A new method for 5-axis flank milling of free-form surfaces is proposed. Existing flank milling path-planning methods typically use on-market milling tools whose shape is cylindrical or conical, and is therefore not well-suited for meeting fine tolerances for manufacturing of benchmark free-form surfaces like turbine blades, gears, or blisks. In contrast, our optimization-based framework incorporates the shape of the tool into the optimization cycle and looks not only for the milling paths, but also for the shape of the tool itself. Given a free-form reference surface and a guiding path that roughly indicates the motion of the milling tool, tangential movability of quadruplets of spheres centered along a straight line is analyzed to indicate possible shapes and their motions. This results in $G^1$ Hermite data in the space of rigid body motions that are interpolated and further optimized, both in terms of the motion and the shape of the milling tool itself. We demonstrate our algorithm on synthetic free-form surfaces and industrial benchmark datasets, showing that the use of custom-shaped tools is capable of meeting fine industrial tolerances and outperforms the use of classical, on-market tools.
Rights: Plný text je přístupný v rámci univerzity přihlášeným uživatelům
© Elsevier
Appears in Collections:Články / Articles (NTIS)
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Please use this identifier to cite or link to this item: http://hdl.handle.net/11025/51650

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